Manufacturing process
Prepreg lay-up with autoclave cure
Also known as autoclave moulding, autoclave forming
A process in which plies of prepreg — fibres held in partially cured resin — are laid up and then cured under heat and pressure in an autoclave. It is the established aerospace route, slow and energy-intensive.
Classification
- matrix families
- POLYMER
How this record is known
- 4
- Settled consensus
- Cited as the accepted position of the discipline.
4 of 4 claims on this page cite at least one registered source. Counts describe how each statement is known, not how likely it is to be true.
What Lithoen records
Each claim states how it is known and cites its evidence.
EstablishedSlow (hours) and energy-intensive.
Autoclave curing is slow, on the order of hours with cycle times above one hour, and energy-intensive, partly because the large thermal mass of the tooling and the autoclave goes through the same thermal cycle as the part; its energy intensity has driven interest in resin transfer moulding and out-of-autoclave curing.
Evidence support: Supported by the cited evidence · one source
Evidence: U.S. Department of Energy 2015 · Primary authority
Established586 kPa
A typical autoclave pressure for curing prepreg is 586 kPa.
- precision note: A typical value the source gives in contrast with vacuum-pressure curing, not a required setting.
Evidence support: Supported by the cited evidence · one source
Evidence: U.S. Department of Energy 2015 · Primary authority
EstablishedB-staged prepreg plies laid up and cured under controlled heat and pressure in an autoclave.
A prepreg holds fibres in a resin advanced to a partly cured, tacky B stage and kept frozen to stop it curing; plies are laid up and cured at elevated temperature, in aerospace usually in an autoclave whose temperature and pressure cycle controls resin flow, degassing, consolidation and uniform polymerisation.
Evidence support: Supported by the cited evidence · 2 sources, multiple sources, independence unknown
Evidence: U.S. Department of Transportation, Federal Aviation Administration, Flight Standards Service 2023 · Primary authority; U.S. Department of Energy 2015 · Primary authority
Established177 degC
The traditional autoclave cure for aerospace prepreg is at 177 °C.
- conditions: Autoclave cure of aerospace thermoset prepreg; the FAA handbook gives the common epoxy prepreg cure temperatures as 250 °F or 350 °F.
Evidence support: Supported by the cited evidence · one source
Evidence: U.S. Department of Energy 2015 · Primary authority
Record last updated 2026-10-30. Corrections follow the published corrections policy; superseded claims are retained, never silently edited.